MAINTENANCE

We understand that maintenance support services play a crucial role in ensuring the reliability, safety, and longevity of industrial plants and equipment, particularly during planned shutdowns.

During these scheduled maintenance periods, or your breakdowns, our team can perform in-depth inspections, overhauls, repairs, and upgrades that cannot be completed during regular operations. adhering to strict timelines and safety protocols to minimise downtime and production losses.

Our maintenance services cover maintenance,  cleaning, testing, and replacement of critical components.

Through our detailed planning, specialised tools, and experienced personnel, our shutdown maintenance and support ensure operational integrity and help prevent costly unplanned outages.

We can help you ensure maximum uptime of production equipment and keep the production plant and facilities in good working condition at the lowest possible cost, through routine, preventative, and corrective maintenance, focusing on:

  • Inspection of equipment.
  • Hydraulics.
  • Pneumatics.
  • Mechanical.
  • Electrical.
  • Control systems.
  • Replacement or rebuilding of components.
  • Use of localised parts.
  • Draft plant drawings.

UPGRADES AND REFURBISHMENT

As part of the 4th Industrial Revolution, we assess your current plant efficiencies and productivity to identify potential areas for improvement, reducing labour-intensive activities, lowering energy consumption, and increasing productivity.

We endeavour to utilise the existing infrastructure, and through our innovative design, we aim to adopt a more modern approach to production and achieve an eco-friendly footprint, while enhancing the infrastructure, automating functionalities within the plant, and updating the control systems.

Before

Our plant equipment upgrading process is comprehensive and thorough to ensure optimal performance and extended service life. The upgrade begins with the careful disassembly of all components, followed by meticulous cleaning to remove dirt, debris, and contaminants. Any damaged or worn parts are identified and replaced with high-quality components to restore reliability. All parts are then professionally resprayed to protect against corrosion and improve appearance. After cleaning and refurbishment, the equipment is reassembled with precision, integrating updated mechanical, electrical, and control systems as needed. Rigorous testing is conducted on the upgraded equipment to verify functionality and safety. Finally, we handle the installation and operationalisation of the equipment, ensuring a smooth transition back into production with minimal downtime.

After

RELOCATION OF PRODUCTION LINES

Relocating production lines is a complex and highly coordinated service that requires meticulous planning, technical expertise, and minimal disruption to operations. This service involves the dismantling, transport, reinstallation, and recommissioning of machinery and equipment from one facility to another.

Our engineering team manage every stage of the process, including layout redesign, mechanical and electrical integration, compliance with safety standards, and performance testing. Successful production line relocation ensures that equipment is operational on time and within budget, with minimal downtime and impact on productivity.

For manufacturers looking to expand, consolidate, or optimise operations, our professional relocation services offer a reliable solution to ensure business continuity and operational efficiency.

Before

After

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